7-axis Upright
Ground-rail Intelligent Welding Robot
- Enhanced reducer with large reduction ratio design,better control the accuracy;
- 4th axis hollow structure used double angular contact bearingsto. Improve joint supportedrigidity;
- 4, 6 axis with special gear clearance adjustment structurehigher joint precision;
- The wrist is changed into a U-shaped structure to improve the stiffness;
- The wrist is shortened to improve flexibility.
- Special wrist noise reduction structure, lower running noise.
- New appearance with new spray painting process, excellent sensory effect.
Ground-rail Intelligent Welding Robot Parameters
| Load Capacity | 6kg | |
|---|---|---|
| Repeat positioning accuracy | ±0.08mm | |
| Maximum working radius | 2014mm | |
| Number of Degrees of Freedom | 6 | |
| Range of motion | J1 | ±175° |
| J2 | +159°, -95° | |
| J3 | +95°, -125° | |
| J4 | ±183° | |
| J5 | +129°, -126° | |
| J6 | ±360° | |
| Main body weight | 230kg | |
| Protection level (wrist) | IP65 | |
Customizable Ground Rail system
- All mechanical parts are integrally welded, modular structure, high strength, and easy to assemble and disassemble.
- All structural parts undergo high temperature and vibration stress relief, ensuring strong stability and preventing deformation.
- Modular design of the ground rail allows for various configurations, including standard ground-rail and cantilever type.
- One-piece cast steel slider ensures the robot’s movement speed and accuracy.
- Ground rail running speed(1-1.7m/s) is more than twice as fast as comparable products.
- The entire machine uses highly flexible cables for wiring, ensuring long-term stable operation.
- Smart oiling mechanism simultaneously lubricates, cleans, and reduces noise, maximizing the durability of the transmission mechanism.
- All cables inside the rail are used of highly flexible cables to minimize downtime caused by cable damage.
Ground rail parameters
| End Load Weight | 1500kg | Running speed | 1-1.7 m/s | |
| Drive mode | Servo motor + planetary reducer + rack | Accuracy of repeat positioning | ±0.01mm | |
| Standard Linear Guide Rail | HIWIN 30 Heavy-Duty Model * 6 Sets | Step-Operated System | Step-on (internal keel mechanism) | |
| L-Shaped Plate of the Slide Table | Cast steel | Butt Extension | Can be connected in multiple sections to extend up to 100 meters |
Line laser scanning: No teaching required
- Excellent Environmental Adaptability
Resistant to ambient light interference, compatible with various material types, and equipped with intelligent software algorithms. - Industrial-Grade Reliability
IP65 protection rating, suitable for harsh industrial environments; interface ensures stable transmission and strong anti-interference capabilities.
Positioning process
- Accurately measure corner positions;
- Achieve millimeter-level welding accuracy;
- Avoid false welding and leaking welding caused by inaccurate corner positioning;
- Applicable to special-shaped parts, customized structures, multi-corner workpieces and other scenarios.
Parameters of Line Laser Scanning
| Model/Spec. | QZ181P-WL | Near field of view | 1000 mm |
| Long field of view | 2600 mm | Net distance (CD) | 700 mm |
| Measure range (MR) | 1000 mm | Scan frame rate | 1140 fps @ 1 m * depth |
| Laser safety level | Class 3B | Power | 12 ~ 24 V DC |
| Dimension | 354.1 × 65 × 123.4 mm | Weight | 1.6 kg |
| Ambient / Storage temp. | 0 ~ 45℃ / -30 ~ 80℃ | Ambient humidity | 20% ~ 85% RH (No condensation) |
Industrial robot welding gun
- Dual-loop Liquid Cooling System
Integrated liquid-cooled welding torch neck and high-performance cooling cables, increasing heat dissipation efficiency by 40%. - Dual Gas Shielding Technology
Main and auxiliary gas circuits work together, achieving a gas coverage rate of up to 98%.
Welding Gun Specifications
| Item | TRM313-01-N10 | TRM313-01-N16 |
|---|---|---|
| Size (mm) | Φ77 x H103.7 | Φ77 x H103.7 |
| Weight (g) | 980 | 980 |
| Sensing accuracy | 1~1.5° | 1~1.5° |
| Maximum deflection | XY→ 8° | XY→ 4° |
| Repeatability accuracy (300mm) | 0.1-0.15mm | < 0.15mm |
| IP grade | IP21 | IP21 |
| Switch capacity | 0.1A/250VAC | 0.1A/250VAC |
| Temperature condition | -10℃~55℃ | -10℃~55℃ |
| Relative humidity | 20℃ 70% | 20℃ 70% |
Automated Gun Cleaning Station
- Ensure Unobstructed Gas Flow
The automatic cleaning station cleans the spatter generated by the ground rail welding robot during the welding process, ensuring unobstructed gas flow for extended periods; - Improve Weld Quality
Effectively prevents air from entering the welding area, improving weld quality; - Clean Accumulated Dust
Cleans the dust accumulated on the contact tip and connecting pipe gas outlet caused by welding
Gun cleaning station Specifications
| Item | Parameter |
|---|---|
| Wire cutting | solid ≤ 1.6mm, flux-cored ≤ 3.2mm; Cutting time ≤ 0.5s; Cutting accuracy ±0.1mm |
| Torch cleaning | reamer / sandblasting; cleaning time ≤ 5–7s |
| Anti-spatter spraying | Capacity: 500ml; Spray rate: 0–0.5mL/s; Atomized particle size: 20–50µm |
| Gas supply | 0.4–0.6 MPa; Consumption: 8–10 L/s |
| Electrical power | AC220V/ 50Hz 4.5W |
| Ambient | Tem:5–50℃; Humidity: 20%–80% (non-condensing); Noise: ≤70dB |
| Weight | 15 kg |
Welding Robot system simplified with one-click operation
7-Axis Cantilever Welding Robot
Easy to use, even complete beginners can become experts.
7-Axis Cantilever Welding Robot
Easy to use, even complete beginners can become experts.
7-Axis Cantilever Welding Robot
Easy to use, even complete beginners can become experts.
No 3D model creation is required
Reverse engineering without drawings
With one-click scanning of workpieces, the ground-rail welding robot intelligent system can perform reverse engineering and create 3D models without requiring drawings.
No 3D model creation is required
Based on 3D Model
Enables rapid modeling of common steel structural components (H-beams, box columns, etc.).
No more teaching or programming required; welding is performed directly based on the 3D model.
Common workpieces
Common workpieces
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